The first job,
then, is to limit the speed of the drill you're using, whether
a hand drill or a drill press. If you're using a trigger
controlled hand drill, set it on the lowest possible speed
range, and then pay strong attention to the actual speed of
the drill chuck.
Hand drills can't
be as tightly speed regulated as can drill presses, so
constant attention to their speed is essential: in fact,
though, it's really best not to run Forstner bits in handheld
drills, because of the lack of speed control (and
accuracy--Forstner bits are made for clean, neat, accurate
holes, which is seldom what a handheld drill produces,
regardless of bit type). The list below shows the safe running
speeds of different sized Forstner bits, with the smaller
sizes able to run at pretty much the same speeds as twist
drills, while the larger sizes--at the top of the lists--must
move more slowly.
An important step
in the interest of keeping your Forstner bits sharp and in
good shape is cleaning the hole bore often. Forstner bits do
not have flutes that can pass chips up and out to the surface
of the piece being drilled, so it's necessary to lift the bit
out of the bore, or almost out of the bore, every 15 to 30
seconds.
Sharpening &
General Care
Forstner bits with dull chippers (see fig. 1)
feed poorly and chips easily jam them up. When you get your
Forstner bit, it is almost ready to use. Honing the chipper
faces will improve their action immensely. You can use a
straight or shaped stone, Arkansas, Japanese or diamond, to
get them perfectly smooth. Hone only on the flat: you do not
want to affect the edge bevel at all.
When the rim (see
fig. 1) of your bit gets dull, sharpen it by using a 1000 grit
stone, in a half-round or a slip stone style. Finish by honing
with a fine stone like a hard Arkansas or a 4000 grit water
slip stone. When you are sharpening the inside of the rim of a
Forstner bit, never take off any more material than necessary.
Coarse scrape it until there's a clean edge. Finish with your
4000 grit slipstone. When the chippers on your Forstner bit
get dull, sharpen them by stoning the face of the throat and
the bevel. Always stone exactly parallel to the throat, to
keep original angles. This means that you must stone exactly
parallel to the throat. Any sharpening on a Forstner bit
should be done in a way that maintains the original angle.
When your
Forstner bit comes from the factory, the chippers are about
0.005" below the rim. Keep chippers slightly lower than the
rim so that the rim is severing the tips of any fibers before
they are removed by the chippers.
Use care to keep
original bevel angles all the way through any sharpening
job.